We – EPG Team the biggest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For a lot more specifics: Cellular/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
- Technical specs:
|Max. Paper Measurement||mm||1200*780||1300*960||1500*1100|
|Min. Paper Measurement||mm||350*350||400*410||540*410|
|Max. Die-slicing Size||mm||1180*760||1280*940||1480*1080|
|Max. Wor ept Force||T||300||three hundred||300|
|Max. Paper Thickness||mm||1-7||1-7||1-7|
. Features of the device:
- The Bobst kind cut structure tends to make the cutting system motion like a scissor, it will comprehend a complete and less complicated minimize.
- Principal worm equipment makes use of alloy copper substance, after the knowledgeable operator’s manual scraping treatment and stringent common testing, it can makes certain the driving areas ten years daily life.
- The principal chains undertake imported British Renold brand, the variances of ten chains are significantly less than .2mm.
- The join amongst equipment box and driving shaft adopts sleeve and pin composition making sure a powerful connection.
The equipment adopts frequency controller to obtain stepless pace acceleration which can get to to 4500 instances for every hour. Throughout true production, it can typically run at 3800 to 4000 moments for every hour in accordance to the quality of the board. If the high quality of the paper is good, a great operator even can work the device at 4200 times for each hrs without feeling way too hard.
As it is shown in the photo of the device, the machine adopts rear element paper feeding strategy which retains the operator absent from the die-reducing part. The mounting and adjustment of the die plate is also completed exterior of the die-cutting part with sensors and detectors at die-chopping part to guarantee that the equipment can not be began when the die-chopping plate is at adjustment position.
Apart from the sensors at die-cutting element, there are sensor or method switches at window element to make the total device at checking position to guarantee its safety.
- Procedure comfort:
There is Gentleman-equipment interface installed in the control panel which will displays the basic safety standing of the machine as nicely as malfunctions to facilitate the operator. Digicam is also put in in front of the operator for him/her to keep an eye on the operation position at the supply part.
- Main Constructions and Crucial Substance Employed
- Four Principal Big Areas:
They are referring to: bottom station, shifting system, upper platform and equipment wall. The base station is created of gray cast iron -HT two hundred the transferring system is ductile iron – QT forty two-10 and the machine wall is high quality A3 steel.
- Main Travel:
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a shifting set to guarantee steady pressure out set of not significantly less than three hundred tons.
The substance for the worm shaft is 40Cr with quenching remedy and equipment hardness HRC forty five-fifty. the material for the worm is copper alloy – ZQAL9-4.
The bearing that is utilised is SKF. The bush is copper alloy ZQSn6-6-3.
- Die-cutting and Creasing Portion:
The travel is transferred by means of crank rod to pendulum which will provide the transferring system to go up and down to reach die-cut and creasing objective.
The pendulum is produced of large quality ductile iron. The pendulum axis is carried out by induction harden with area hardness HRC forty three-forty eight. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 variety automated die-slicing and creasing equipment. When compared with computerized die-slicing and creasing equipment which is utilized for cardboard die-chopping, this variety of semi-automatic die-cutting and creasing device is mainly used for corrugated board which needs much less strain for die-slicing, in this case really some producers have created more compact width on the pendulum and more compact diameter on the pendulum shaft. We maintain broader pendulum and even bigger diameter on its shaft to make our equipment previous for a more time life.
The die-chopping plate makes use of 7 mm 75 Crl plate which has more hardness and existence span than the manganese plate.
- Board Conveying:
It adopts 3-cam intermittent positioning gadget to guarantee the boarding conveying accurate and secure.
The device employs gripper bar type with 12A extended joints chain which is less in bodyweight and much less shock to the intermittent device underneath the precondition to make certain the strength of the chain. The brand name of the chain is Renold U.K with high precise and good quality. .
The Gripper bar adopts aviation aluminum with three bridge kind- gentle in excess weight and higher
- Electrical Portion
The electrical areas are made and assembled according to the European CE normal and employs entire world wide recognized brand name items.
- Installation of Die
The die mounting and dismounting adopts aspect withdrawing ways which time preserving and effortless for operation.
There are two ways for the fixation of the die-both by bolt or clippers which are subject to customer’s guidance.
The chase loc ept is pneumatic which is easy, hassle-free and reliable.
- Special Figures of Our Machine:
- Clever And Specific Entrance Lay Style:
Compared with the card board sheet, the corrugated board has far more strength. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the front lay reaches to its maximum place.
Typically the producers will put in sensors on this component to end the device when the paper is fed abnormally to the front lay. However, when the equipment is operating at the higher pace, the inertia will provide the machine to operate for a while to make the entrance lay to its optimum stage and then also damage the front lay and the gripper bar.
Our unique design is that when the abnormal board feeding takes place and being detected, the entrance lay can never ever reaches to its optimum stage which tends to make cost-free from entrance lay and gripper bar damages since of irregular paper feeding.
As it is our specific design, so there is no photo to be revealed here.
- Optional Supply System:
According to the requirement of the shopper we can do the supply system both square variety or E sort (as demonstrated in the photograph) . If the client has adequate pallets, he can pick sq. variety. If the customer does have enough pallet, he can pick, E variety system for which will also provide 4 delivery trolleys.
- Pneumatic Pre-loading and Lifting Action Unit:
The pre-loading system is pneumatic pushed. When a single paper dimension is set, when you do other pile of pre-loading, there is no trouble of you to reset the pre-loading unit, you can just press the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.
- Dancing Roller Feeding:
Fairly some of the die-reducing device producers use direct feeding technique which is the operator will feed the board immediately to the mouth of the gripper. What we have identified that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our equipment utilizes an additional dance roller feeding system whose board feeding time can be lengthen to .6 next. Together with the conveying parts it helps make an less difficult function of the operator and more quickly in effectiveness of the equipment.
For instance: If an operator operates the direct feeding semi-automatic die-chopping equipment at 3300 sheets for every hour, he can easily operate our equipment at 3700 – 4000 sheets per hour.
V. Conveying Part:
The board obtained by the dance roller will go by way of a conveying portion with belt conveying and belt urgent which tends to make the board being pressed just before achieving to the entrance lay.
Before the board reaches to the entrance lay, he will be repositioned by the side lay.
By these methods, the board conveyed by the dance roller will be far more exact and stable when they get to to the gripper bar.
There is also detector to detect the status of the board. If board does not arrive to the front lay at regular placement, the detector will send out indicators to cease the device.
- Striping Element
- Striping is 50 percent striping which can strip off three – edge waste of the board.
- There are higher chase, center chase and lower chase the place the male, elastic block and feminine die are placed to strip off the squander.
- None-cease Feeding and Supply
This sort of device has our patented program – non-cease feeding and supply capabilities which can reduce the wor ept anxiety of the operator and increase the wor ept efficiency of the machine
Below this system, the pre-piling is at the aspect of the operator. The pre-piled board can be transported beneath the primary pile when the primary pile is detected short of paper.
At the shipping and delivery element, when the board is minimize to be about 1 meter, the device will push the die-minimize board pile out of the device shipping and delivery element so that it is straightforward for the operator to attract them to the selected area without the need of stopping the machine.
|Identify||Manufacturer and Origin||Remarks|
|Bearing||SKF Swiss||Crucial component|
|IKO Japan or HangZhou, China||Not essential component|
|Chain||Renold U.K||Primary Chain ( Discrepancy of much less than .2 mm for for every 10 chains of machine chain duration)|
|CHOHO Japan||Other Chain are Choho Japan|
|Photo Electric Change||Fotek ZheJiang|
|Primary Motor||Siemens||Joint Undertaking|
|Pneumatic Areas||Sunrise, ZheJiang|
|Rotary Joints||SMC Japan|
|Motor at feeding and shipping||CPG ZheJiang|
/ The use of unique products manufacturer’s (OEM) part quantities or emblems , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the detailed alternative elements contained herein are not sponsored, approved, or produced by the OEM. /