Product Description

Key attributes

Other attributes

Applicable Industries

Energy & Mining

 

Weight (KG)

750

 

After Warranty Service

Video technical support, Online support

 

Local Service Location

None

 

Showroom Location

None

 

Video outgoing-inspection

Provided

 

Machinery Test Report

Provided

 

Marketing Type

Hot Product 2571

 

Warranty of core components

1 Year

 

Core Components

worm gear

Heavy transmission gear box custom casting drive large worm gear and shaft

Place of CHINAMFG

ZheJiang , China

 

Condition

New

 

Warranty

12Months

 

Shape

Worm

 

Brand Name

TS

 

Material

copper

 

Standard or Nonstandard

Nonstandard

 

Direction

OEM

 

Product name

custom casting drive large worm gear and shaft

 

Application

Heavy gear box

 

Quality

High Quailty

 

Tolerance

0.01mm

 

Diameter

Min:200mm

 

Color

OEM

 

Heat treatment

OEM

 

MOQ

1 Piece

 

Standard

ISO

 

Material

Copper

 

OUR WORKSHOPS

 

OUR EQUIPMENTS
Technology Process

Material	Carbon steel,Alloy steel
Structure	Forging,casting
Type of gear	spur gear,helical gear,Planetary Gear
Heat treatment	Quenching and tempering
Process	forging, rough machining, QT, finish machining
Main equipments	hobbing,CNC machine
Module	up to 200
Precision of gear	Grinding ISO Grade 5-7 & Hobbing ISO Grade 8-9
Inspection	Raw material inspection, UT,physical property test,dimension inspect
Application	Mining machinery, mill, kiln and other equipment

OUR CERTIFICATE
OUR CUSTOMER FEEDBACK
CONTACT 

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How do Temperature and Environmental Conditions Affect Half Coupling Performance?

The performance of half couplings can be significantly influenced by temperature and environmental conditions. These factors can affect the materials, integrity, and overall functionality of the coupling in various ways. Here’s how temperature and environmental conditions impact half coupling performance:

• Temperature: Extreme temperatures, whether high or low, can affect the properties of the coupling material. For instance, at high temperatures, certain materials may experience reduced strength and increased susceptibility to creep or deformation. On the other hand, low temperatures can make some materials brittle and prone to cracking. It is essential to select half couplings made from materials that can withstand the expected temperature range in the application.
• Corrosive Environments: Half couplings used in corrosive environments are exposed to chemical agents that can cause material degradation. Corrosion can weaken the coupling’s structure and lead to leaks. In such cases, using corrosion-resistant materials, coatings, or liners can be beneficial to maintain coupling performance and longevity.
• Humidity and Moisture: Excessive humidity and moisture can accelerate corrosion and contribute to the deterioration of the coupling over time. Regular cleaning and protection against moisture ingress are necessary to ensure optimal performance in damp environments.
• Abrasive Particles: In industrial settings with abrasive particles present in the fluid or environment, half couplings may experience wear and erosion. This can lead to surface damage and affect the coupling’s sealing ability. Selecting materials with high wear resistance and using filters or strainers to remove abrasive particles can help mitigate these effects.
• UV Radiation: In outdoor applications exposed to sunlight, UV radiation can degrade certain materials, particularly polymers and elastomers. Couplings made from UV-resistant materials or employing protective coatings can help counteract this effect.
• Thermal Expansion: Temperature fluctuations cause thermal expansion and contraction of the pipes and the half couplings. In systems where thermal expansion is not adequately accommodated, stress on the couplings can lead to leaks or joint failure over time. Providing expansion joints or using materials with low thermal expansion coefficients can address this issue.
• Altitude: At higher altitudes, air pressure is reduced, which can affect system performance, especially if the half couplings are not designed for such conditions. It is essential to consider altitude-related effects on pressure and temperature when selecting the appropriate coupling materials.
• Weather and Climate: Half couplings installed outdoors are exposed to weather conditions like rain, snow, hail, and extreme temperatures. These factors can impact the coupling’s integrity and performance. Regular maintenance and inspections become crucial to identify and address any weather-related damages.

To ensure optimal half coupling performance, it is essential to consider the specific temperature and environmental conditions of the application. Choosing suitable materials, applying protective coatings, and implementing proper maintenance practices are essential steps to enhance the longevity and reliability of half couplings in various operating environments.

Are there Special Half Couplings Designed for Specific Types of Pipes (e.g., Stainless Steel, PVC)?

Yes, there are special half couplings designed to be compatible with specific types of pipes, such as stainless steel, PVC, and other materials. The choice of half coupling material should be based on the properties of the pipe and the requirements of the application. Here are some examples of special half couplings designed for specific types of pipes:

1. Stainless Steel Half Couplings: These couplings are specifically designed to be used with stainless steel pipes. Stainless steel is known for its corrosion resistance and is commonly used in applications where the conveyed fluid or gas may be corrosive or require high hygiene standards. Stainless steel half couplings provide a reliable and durable connection in such environments, making them suitable for industries like food processing, pharmaceuticals, chemical processing, and marine applications.
2. PVC Half Couplings: PVC pipes are widely used for water supply, drainage, and irrigation systems due to their lightweight, corrosion resistance, and affordability. Special half couplings for PVC pipes are typically made of PVC material or other compatible plastics. These couplings ensure a secure and leak-free connection in PVC pipe systems, especially in residential and agricultural applications.
3. CPVC Half Couplings: CPVC (Chlorinated Polyvinyl Chloride) pipes are used in applications where higher temperature and pressure resistance are required compared to standard PVC pipes. CPVC half couplings are designed to be compatible with CPVC pipes, providing a reliable joint for hot water supply, industrial piping, and other high-temperature applications.
4. Copper Half Couplings: Copper pipes are commonly used for water supply lines and in refrigeration systems. Half couplings made from copper or brass are suitable for connecting copper pipes, ensuring a tight and durable connection in residential and commercial plumbing systems.
5. Galvanized Steel Half Couplings: Galvanized steel pipes are coated with a layer of zinc to enhance their corrosion resistance. Half couplings made from galvanized steel are used with galvanized pipes in outdoor applications or in areas prone to corrosion, such as in sprinkler systems and outdoor water distribution.
6. Alloy Steel Half Couplings: In high-pressure and high-temperature applications, where the properties of carbon steel are not sufficient, alloy steel half couplings are used. These couplings are designed to handle the demanding conditions of industries such as oil and gas, petrochemicals, and power generation.

It is essential to select the right half coupling material that matches the properties and requirements of the specific type of pipe in the system. Using a compatible half coupling ensures a reliable and leak-free connection, reduces the risk of corrosion or degradation, and contributes to the overall efficiency and longevity of the piping system.

What are the Standard Sizes and Dimensions Available for Half Couplings?

Half couplings, as pipe fittings used in piping and plumbing systems, are available in various standard sizes and dimensions to accommodate different pipe sizes and applications. The sizes and dimensions of half couplings depend on the pipe’s nominal diameter and the specifications set by industry standards organizations. Some common standard sizes and dimensions for half couplings are as follows:

• Thread Sizes: Half couplings come with different thread sizes to match the corresponding pipe threads. Common thread sizes for half couplings include 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2″, 2-1/2″, 3″, 4″, 5″, 6″, and larger.
• Length: The length of a half coupling refers to the distance from one end to the other. It is typically a few inches, depending on the pipe size and application requirements. Lengths for half couplings can range from around 1 inch to 12 inches or more.
• Outer Diameter (OD): The outer diameter of a half coupling refers to the measurement across the widest point of the coupling’s external surface. It corresponds to the pipe’s outer diameter it is intended to connect to. Common OD sizes for half couplings include 1.05″, 1.32″, 1.66″, 1.90″, 2.38″, 2.88″, 3.50″, 4.50″, 5.56″, 6.63″, 8.63″, and others.
• Materials: Half couplings are available in various materials, as mentioned in the previous answer. The material selection depends on factors such as the type of fluid being transported, the temperature, the pressure, and the corrosion resistance requirements.

It is essential to refer to industry standards, such as ANSI (American National Standards Institute), ASME (American Society of Mechanical Engineers), or ASTM (American Society for Testing and Materials), to ensure that the half couplings meet the specific dimensional and material requirements of the application.

When selecting a half coupling, it is crucial to consider the following factors:

• Pipe Size Compatibility: Ensure that the half coupling’s thread size matches the pipe’s thread size to create a secure and leak-proof connection.
• Application Requirements: Consider the operating conditions, including pressure, temperature, and the nature of the fluid being transported, to choose the appropriate material and dimensions for the half coupling.
• Standards Compliance: Select half couplings that meet industry standards to ensure safety and compatibility with other components in the system.

In summary, half couplings are available in various standard sizes and dimensions, with different thread sizes and materials to accommodate diverse pipe sizes and applications. Proper selection based on the specific requirements of the piping or plumbing system is essential for ensuring a reliable and efficient connection between pipes.

editor by CX 2024-04-24

]]> https://half-coupling.com/china-oem-planetary-gear-transmission-with-hot-selling/ Wed, 10 Aug 2022 05:41:41 +0000 https://half-coupling.com/china-oem-planetary-gear-transmission-with-hot-selling/

In an epicyclic or planetary gear train, several spur gears distributed evenly around the circumference run between a gear with internal teeth and a gear with external teeth on a concentric orbit. The circulation of the spur gear takes place in analogy to the orbiting of the planets in the solar system. This is how planetary gears acquired their name.

The components of a planetary gear train can be divided into 4 main constituents.

The housing with integrated internal teeth is known as a ring gear. In the majority of cases the housing is fixed. The driving sun pinion is in the center of the ring gear, and is coaxially arranged in relation to the output. The sun pinion is usually attached to a clamping system in order to provide the mechanical connection to the motor shaft. During operation, the planetary gears, which are mounted on a planetary carrier, roll between the sun pinion and the ring gear. The planetary carrier also represents the output shaft of the gearbox.

The sole purpose of the planetary gears is to transfer the required torque. The number of teeth has no effect on the transmission ratio of the gearbox. The number of planets can also vary. As the number of planetary gears increases, the distribution of the load increases and therefore the torque that can be transmitted. Increasing the number of tooth engagements also reduces the rolling power. Since only part of the total output has to be transmitted as rolling power, a planetary gear is extremely efficient. The advantage of a planetary gear compared to a single spur gear lies in this load distribution. It is therefore possible to transmit high torques wit

h high efficiency with a compact design using planetary gears.

Provided that the ring gear has a constant size, different ratios can be realized by varying the number of teeth of the sun gear and the number of teeth of the planetary gears. The smaller the sun gear, the greater the ratio. Technically, a meaningful ratio range for a planetary stage is approx. 3:1 to 10:1, since the planetary gears and the sun gear are extremely small above and below these ratios. Higher ratios can be obtained by connecting several planetary stages in series in the same ring gear. In this case, we speak of multi-stage gearboxes.

With planetary gearboxes the speeds and torques can be overlaid by having a ring gear that is not fixed but is driven in any direction of rotation. It is also possible to fix the drive shaft in order to pick up the torque via the ring gear. Planetary gearboxes have become extremely important in many areas of mechanical engineering.

They have become particularly well established in areas where high output levels and fast speeds must be transmitted with favorable mass inertia ratio adaptation. High transmission ratios can also easily be achieved with planetary gearboxes. Because of their positive properties and compact design, the gearboxes have many potential uses in industrial applications.

The advantages of planetary gearboxes:

Coaxial arrangement of input shaft and output shaft

Load distribution to several planetary gears

High efficiency due to low rolling power

Almost unlimited transmission ratio options due to combination of several planet stages

Suitable as planetary switching gear due to fixing this or that part of the gearbox

Possibility of use as overriding gearbox

Favorable volume output

Suitability for a wide range of applications

Hot Tags: planetary gear transmission, China, suppliers, manufacturers, factory, wholesale, buy, made in China

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