China best CHINAMFG Js3500 Series Half Demount Type Flexible Grid Couplings Coupling

Product Description

JS3500 Series Half Demount Flexible Grid Couplings

Product Description

 

Description

The flexible nature of the spring-like mesh reduces the magnitude of CHINAMFG loads by dissipating and absorbing impact energy over time, and the short-term overload capacity is twice the rated torque, greatly increasing mesh coupling torque.

Widely used in heavy machinery and general machinery.

Allows higher speeds with good axial, radial and angular compensation capabilities.

High transmission efficiency. The transmission efficiency is as high as 99.47%.

Simple structure and convenient disassembly and assembly.

Good damping effect to avoid resonance.

♦Basic Parameter and Main Dimension

Type Norminal Torque
Nm
Permit Speed 
r/min
Hole d1,d2 D BE A F L Clearance K Grease
Kg
Without bore Weight
Kg
max min min max
JS3501 45 3600 28 14 98 45 100 40 40 52 3 0.03 2.9
JS3502 125 3600 35 14 110 45 110 50 40 52 3 0.03 3.9
JS3503 224 3600 42 14 120 45 110 55 41 52 3 0.06 5.9
JS3504 400 3600 48 14 138 55 110 65 45 62 3 0.06 9
JS3505 630 3600 55 19 155 65 165 75 52 62 3 0.09 13.5
JS3506 900 3600 65 19 170 65 165 90 55 62 3 0.09 17.5
JS3507 1800 3500 75 28 195 95 205 105 66 112 4 0.17 28.5
JS3508 3150 3500 85 28 212 95 205 125 70 112 4 0.26 42.5
JS3509 5600 2450 100 42 248 105 205 140   142 6 0.43 70.5
JS3510 8000 2300 110 42 274 105 205 160   142 6 0.51 95
JS3511 12500 2000 125 60 324 125 205 180   142 6 0.74 138
JS3512 18000 1800 150 70 368 130 205 220   172 6 0.91 187
JS3513 25000 1600 180 70 400 135 205 255   172 6 1.14 257
JS3514 35500 1500 200 110 458 175 190 270   212 6 1.9 340
JS3515 50000 1300 220 120 500 180 205 305   212 6 2.8 430
JS3516 63000 1200 250 130 565 195 225 360   252 6 3.5 636
JS3517 90000 1100 275   610 200 250 395   252 6 3.7 852
JS3518 125000 1000 305   675 210 270 440   302 6 4.4 1118
JS3519 180000 900 330   755 225 290 500   302 6 5.6 1445

Note: d1 is specified as the molecule(active end dimension) in the marking example, please specify otherwise if the user has special requirements. 

 

Other products

 

♦Other Products List

Transmission Machinery 
Parts Name
Model
Universal Coupling WS,WSD,WSP
Cardan Shaft SWC,SWP,SWZ
Tooth Coupling CL,CLZ,GCLD,GIICL,
GICL,NGCL,GGCL,GCLK
Disc Coupling JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling LM
Chain Coupling GL
Jaw Coupling LT
Grid Coupling JS

 

 

Company Profile

 

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 26 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.

Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.

Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

Our service

 

Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.
 

FAQ

 

FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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half coupling

Can a Half Coupling be Used for Both Temporary and Permanent Pipe Connections?

Yes, a half coupling can be used for both temporary and permanent pipe connections, depending on the specific requirements of the application and the type of half coupling used.

Temporary Pipe Connections: Threaded half couplings are commonly used for temporary pipe connections. They allow for easy assembly and disassembly of the pipes without the need for welding. Threaded couplings offer quick installation and are ideal for situations where frequent changes or maintenance are necessary. For example, during construction or testing phases, temporary pipe connections may be required before the final system configuration is established.

Permanent Pipe Connections: Socket weld and butt weld half couplings are primarily used for permanent pipe connections. Once these couplings are welded to the pipes, the joint becomes integral, robust, and permanent. Socket weld couplings are commonly used in smaller diameter pipes, while butt weld couplings are more prevalent in larger diameter pipes and high-pressure applications. These types of couplings are well-suited for applications where a secure and leak-proof connection is essential for the long-term operation of the system.

It is essential to choose the appropriate type of half coupling based on the specific needs of the application. Consider factors such as the system’s operating conditions, pressure requirements, maintenance frequency, and future changes or expansions. Temporary connections using threaded half couplings provide flexibility and ease of maintenance but may not be suitable for high-pressure or critical systems. On the other hand, permanent connections using socket weld or butt weld half couplings offer maximum strength and reliability, but they require careful planning and welding expertise.

In some cases, half couplings may be used temporarily during system assembly or testing and later replaced with socket weld or butt weld couplings for permanent operation. This allows for easier adjustments during the initial setup while ensuring a durable connection in the long run.

Ultimately, the choice between temporary and permanent pipe connections using half couplings depends on the specific requirements of the project and the balance between flexibility and long-term reliability.

half coupling

How do you Select the Right Half Coupling Material Based on the Fluid or Gas being Conveyed?

Choosing the appropriate material for half couplings is essential to ensure their compatibility with the fluid or gas being conveyed. The selection process involves considering several factors related to the nature of the conveyed substance and the specific operating conditions. Here’s a step-by-step guide on how to select the right half coupling material:

  1. Identify the Conveyed Fluid or Gas: Determine the type of fluid or gas that will flow through the piping system. Different materials may be required depending on whether the conveyed substance is water, oil, gas, chemicals, steam, or any other medium.
  2. Consider the Chemical Compatibility: Evaluate the chemical properties of the conveyed substance. Some fluids or gases can be corrosive or reactive with certain materials. Look for half coupling materials that are chemically resistant to the specific medium to prevent degradation or premature failure.
  3. Assess the Temperature and Pressure: Take into account the operating temperature and pressure of the system. High-temperature fluids or gases may require materials with excellent heat resistance, while high-pressure applications demand strong and durable coupling materials that can withstand the stress.
  4. Check for Abrasion or Erosion: In systems where the conveyed substance contains solid particles or abrasive materials, consider half coupling materials with good wear resistance to prevent premature wear and damage to the coupling surface.
  5. Verify Material Standards: Ensure that the selected half coupling material complies with relevant industry standards such as ASTM, ASME, API, or ISO. These standards define the material’s properties and performance criteria, providing a reliable benchmark for quality and suitability.
  6. Consider Environmental Conditions: Evaluate the environmental factors that can affect the coupling’s performance, such as humidity, UV exposure, or exposure to harsh chemicals. Choose materials with appropriate coatings or properties to withstand the specific environmental conditions.
  7. Factor in Cost and Availability: Balancing performance requirements with cost considerations is essential. Select a half coupling material that meets the necessary performance criteria while fitting within the project’s budget. Additionally, ensure that the chosen material is readily available for procurement.

Common materials used for half couplings include carbon steel, stainless steel, alloy steel, brass, bronze, and various plastics such as PVC, CPVC, and PTFE. Each material has its advantages and limitations, making the selection process critical for a successful and reliable piping system.

By carefully considering the conveyed fluid or gas, chemical compatibility, temperature, pressure, abrasion resistance, and other relevant factors, you can make an informed decision and select the right half coupling material that will ensure a safe and efficient operation of the piping system.

half coupling

What are the Various Types of Half Couplings and Their Specific Applications?

Half couplings come in different types, each designed to cater to specific applications and requirements in piping and plumbing systems. The various types of half couplings and their specific applications are as follows:

  • Threaded Half Couplings: Threaded half couplings have internal threads on one end, allowing for easy connection to pipes with matching external threads. These couplings are commonly used in applications where a secure and leak-proof joint is needed, such as connecting valves, instruments, or equipment to the pipeline.
  • Socket Weld Half Couplings: Socket weld half couplings have a socket on one end, which allows for the insertion of the pipe without threading. The joint is then welded for a strong and permanent connection. Socket weld half couplings are widely used in high-pressure applications and systems that require frequent disassembly.
  • Butt Weld Half Couplings: Butt weld half couplings are designed for butt welding, which involves welding the coupling directly to the larger pipe end. The other end can be used to attach a smaller pipe. These couplings are commonly used in critical applications where a smooth and continuous inner surface is required to prevent turbulence and pressure losses.
  • Reducing Half Couplings: Reducing half couplings are used when a transition between different pipe sizes is needed. One end of the coupling has larger threads or a larger socket to accommodate a larger pipe, while the other end has smaller threads or a smaller socket to connect a smaller pipe. These couplings are commonly used in systems that require a change in pipe size, such as reducing the flow rate or connecting equipment with different pipe sizes.
  • Mechanical Grip Half Couplings: Mechanical grip half couplings use a mechanical mechanism to grip and secure the smaller pipe without welding or threading. They are commonly used in temporary connections or situations where frequent disassembly is necessary, such as in temporary test setups or during equipment maintenance.

The choice of half coupling type depends on the specific application, the pipe materials, the operating conditions, and the required joint strength. It is essential to follow industry standards and guidelines when selecting the appropriate type of half coupling to ensure the safety and efficiency of the piping or plumbing system.

In summary, various types of half couplings cater to different needs in piping and plumbing systems. Whether for permanent connections, temporary applications, or transitions between different pipe sizes, half couplings offer versatile solutions for joining pipes securely and efficiently.

China best CHINAMFG Js3500 Series Half Demount Type Flexible Grid Couplings Coupling  China best CHINAMFG Js3500 Series Half Demount Type Flexible Grid Couplings Coupling
editor by CX 2024-05-15

half coupling

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