China Good quality Gear Coupling, Half Coupling, Intermate Coupling for Shaft

Product Description

Product Description

Internal Gear Processing
Internal Gear Ring drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 
Inner Gear Package
Spray anti-rust oil on large internal girth Gear, Wrap waterproof cloth around , Prepare package by shaft shape & weight to choose steel frame, steel support or wooden box etc.
OEM Customized Large Inner Gear Ring
We supply OEM SERVICE, customized internal helical gear with big module, more than 1tons big weight, more than 3m length, 42CrMo/35CrMo or your specified required material inner gear ring. 
 

Detailed Photos

Product Parameters

Module m Range: 5~70
Gear Teeth Number z OEM/Customized
Teeth Height H OEM/Customized
Teeth Thickness S OEM/Customized
Tooth pitch P OEM/Customized
Tooth addendum Ha OEM/Customized
Tooth dedendum Hf OEM/Customized
Working height h’ OEM/Customized
Bottom clearance C OEM/Customized
Pressure Angle α OEM/Customized
Helix Angle,    OEM/Customized
Surface hardness HRC Range: HRC 50~HRC63(Quenching)
Hardness: HB Range: HB150~HB280; Hardening Tempering/ Hardened Tooth Surface 
Surface finish   Range: Ra1.6~Ra3.2
Tooth surface roughness Ra Range: ≥0.4
Gear Accuracy Grade   Grade Range: 5-6-7-8-9 (ISO 1328)
Diameter d Range: >1m
Weight Kg Range: >100kg/ Single Piece
Toothed Portion Shape   internal, inner gear ring
Material   Casting 42CrMo/45# steel or Customized
Gear Teeth Milling  
Gear Teeth Grinding  
Heat Treatment   Quenching /Carburizing
Sand Blasting   Null
Testing   UT\MT
Trademark   TOTEM/OEM
Application   Gearbox, Reducer etc
Transport Package   Export package (steel frame, wooden box, etc.)
Origin   China
HS Code   8483409000

CHINAMFG SERVICE

TOTEM Machinery all the time works to supply GEAR SHAFT, ECCENTRIC SHAFT, HERRINGBONE GEAR, BEVEL GEAR, INTERNAL GEAR and other parts for transmission device & equipment (large industrial reducer & driver). Which mainly use to industrial equipment on fields of port facilities, cement, mining, metallurgical industry etc. 
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality suppliers’ network, to let customers worry-free purchase.  

TOTEM Philosophy: Quality-No.1, Integrity- No.1, Service- No.1 

24hrs Salesman on-line, guarantee quick and positive feedback. Experienced and Professional Forwarder Guarantee Log. transportation.
 

About CHINAMFG

1. Workshop & Processing Strength

2. Testing Facilities

3. Customer Inspection & Shipping

Contact CHINAMFG

ZheJiang CHINAMFG Machinery Co.,Ltd
  
Facebook: ZheJiang Totem

FAQ

What’s CHINAMFG product processing progress?
Drawing CHECK, Make Forging Mold, Forging Mold Quality Inspection Check, Machine Processing, Check Size\Hardness\Surface Finish and other technical parameters on drawing. 

How about TOTEM’s export package?
Spray anti-rust oil on Herringbone Gear Shaft, Wrap waterproof cloth around Gear Shaft for reducer, Prepare package by shaft shape&weight to choose steel frame, steel support or wooden box etc.

Could I customize gear\gear shaft on TOTEM?
We supply customized Gear Shaft,Eccentric Shaft,Herringbone Gear,Internal Gear,Bevel Gear with big module, more than 1tons big weight, more than 3m length, forging or casting 42CrMo/35CrMo or your specified required material. 

Why can I choose TOTEM?
CHINAMFG has 24hrs Salesman on-line, guarantee quick and positive feedback.
TOTEM Machinery invests and becomes shareholders of several machine processing factories, forging factories, casting factories, relies on these strong reliable and high-quality supplier’s network, to let customers worry-free purchase.
Experienced and Professional Forwarder Guarantee Log. transportation.

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half coupling

How do Temperature and Environmental Conditions Affect Half Coupling Performance?

The performance of half couplings can be significantly influenced by temperature and environmental conditions. These factors can affect the materials, integrity, and overall functionality of the coupling in various ways. Here’s how temperature and environmental conditions impact half coupling performance:

  • Temperature: Extreme temperatures, whether high or low, can affect the properties of the coupling material. For instance, at high temperatures, certain materials may experience reduced strength and increased susceptibility to creep or deformation. On the other hand, low temperatures can make some materials brittle and prone to cracking. It is essential to select half couplings made from materials that can withstand the expected temperature range in the application.
  • Corrosive Environments: Half couplings used in corrosive environments are exposed to chemical agents that can cause material degradation. Corrosion can weaken the coupling’s structure and lead to leaks. In such cases, using corrosion-resistant materials, coatings, or liners can be beneficial to maintain coupling performance and longevity.
  • Humidity and Moisture: Excessive humidity and moisture can accelerate corrosion and contribute to the deterioration of the coupling over time. Regular cleaning and protection against moisture ingress are necessary to ensure optimal performance in damp environments.
  • Abrasive Particles: In industrial settings with abrasive particles present in the fluid or environment, half couplings may experience wear and erosion. This can lead to surface damage and affect the coupling’s sealing ability. Selecting materials with high wear resistance and using filters or strainers to remove abrasive particles can help mitigate these effects.
  • UV Radiation: In outdoor applications exposed to sunlight, UV radiation can degrade certain materials, particularly polymers and elastomers. Couplings made from UV-resistant materials or employing protective coatings can help counteract this effect.
  • Thermal Expansion: Temperature fluctuations cause thermal expansion and contraction of the pipes and the half couplings. In systems where thermal expansion is not adequately accommodated, stress on the couplings can lead to leaks or joint failure over time. Providing expansion joints or using materials with low thermal expansion coefficients can address this issue.
  • Altitude: At higher altitudes, air pressure is reduced, which can affect system performance, especially if the half couplings are not designed for such conditions. It is essential to consider altitude-related effects on pressure and temperature when selecting the appropriate coupling materials.
  • Weather and Climate: Half couplings installed outdoors are exposed to weather conditions like rain, snow, hail, and extreme temperatures. These factors can impact the coupling’s integrity and performance. Regular maintenance and inspections become crucial to identify and address any weather-related damages.

To ensure optimal half coupling performance, it is essential to consider the specific temperature and environmental conditions of the application. Choosing suitable materials, applying protective coatings, and implementing proper maintenance practices are essential steps to enhance the longevity and reliability of half couplings in various operating environments.

half coupling

How do you Calculate the Required Size and Specifications for a Half Coupling?

Calculating the required size and specifications for a half coupling involves considering several factors related to the piping system and the intended application. Here’s a step-by-step guide on how to calculate the size and specifications:

  1. Identify the Pipe Size: Determine the size of the pipe to which the half coupling will be connected. The pipe size is usually specified in inches and represents the nominal diameter of the pipe.
  2. Consider the Pipe Material: Know the material of the pipe, such as carbon steel, stainless steel, PVC, copper, or others. The half coupling material should be compatible with the pipe material to avoid any galvanic corrosion or other issues.
  3. Assess the Operating Pressure: Determine the maximum operating pressure of the system in which the half coupling will be used. The half coupling should have a pressure rating that exceeds the maximum operating pressure to ensure safety and reliability.
  4. Calculate the Torque Requirements: For threaded half couplings, calculate the required torque for proper thread engagement. The torque calculation involves considering the thread pitch, thread diameter, and the material of the pipe and coupling.
  5. Check the Temperature Range: Evaluate the temperature range in which the half coupling will be operating. Ensure that the material chosen can withstand the maximum and minimum temperatures of the system without any adverse effects.
  6. Account for Environmental Factors: Consider any environmental factors that may affect the half coupling’s performance, such as exposure to chemicals, UV radiation, or extreme weather conditions. Select a material and coating, if necessary, to protect the coupling from environmental degradation.
  7. Verify Compliance with Standards: Ensure that the selected half coupling meets relevant industry standards and specifications, such as ASME, ASTM, API, or ISO, to guarantee its quality and performance.
  8. Factor in the Application: Consider the specific application of the half coupling, such as its use in a water supply system, chemical process, high-pressure pipeline, or industrial equipment. The application requirements will influence the material selection, pressure rating, and other specifications.
  9. Consult with Experts: If unsure about the calculations or specifications, consult with piping system experts or engineers who can provide guidance and ensure the proper selection of the half coupling based on the system’s requirements.

By following these steps and carefully considering the pipe size, material, pressure, torque, temperature, environmental conditions, compliance with standards, application, and seeking expert advice when needed, you can accurately calculate the required size and specifications for a half coupling that will perform optimally in the piping system.

half coupling

What are the Various Types of Half Couplings and Their Specific Applications?

Half couplings come in different types, each designed to cater to specific applications and requirements in piping and plumbing systems. The various types of half couplings and their specific applications are as follows:

  • Threaded Half Couplings: Threaded half couplings have internal threads on one end, allowing for easy connection to pipes with matching external threads. These couplings are commonly used in applications where a secure and leak-proof joint is needed, such as connecting valves, instruments, or equipment to the pipeline.
  • Socket Weld Half Couplings: Socket weld half couplings have a socket on one end, which allows for the insertion of the pipe without threading. The joint is then welded for a strong and permanent connection. Socket weld half couplings are widely used in high-pressure applications and systems that require frequent disassembly.
  • Butt Weld Half Couplings: Butt weld half couplings are designed for butt welding, which involves welding the coupling directly to the larger pipe end. The other end can be used to attach a smaller pipe. These couplings are commonly used in critical applications where a smooth and continuous inner surface is required to prevent turbulence and pressure losses.
  • Reducing Half Couplings: Reducing half couplings are used when a transition between different pipe sizes is needed. One end of the coupling has larger threads or a larger socket to accommodate a larger pipe, while the other end has smaller threads or a smaller socket to connect a smaller pipe. These couplings are commonly used in systems that require a change in pipe size, such as reducing the flow rate or connecting equipment with different pipe sizes.
  • Mechanical Grip Half Couplings: Mechanical grip half couplings use a mechanical mechanism to grip and secure the smaller pipe without welding or threading. They are commonly used in temporary connections or situations where frequent disassembly is necessary, such as in temporary test setups or during equipment maintenance.

The choice of half coupling type depends on the specific application, the pipe materials, the operating conditions, and the required joint strength. It is essential to follow industry standards and guidelines when selecting the appropriate type of half coupling to ensure the safety and efficiency of the piping or plumbing system.

In summary, various types of half couplings cater to different needs in piping and plumbing systems. Whether for permanent connections, temporary applications, or transitions between different pipe sizes, half couplings offer versatile solutions for joining pipes securely and efficiently.

China Good quality Gear Coupling, Half Coupling, Intermate Coupling for Shaft  China Good quality Gear Coupling, Half Coupling, Intermate Coupling for Shaft
editor by CX 2024-05-16

half coupling

As one of leading half coupling manufacturers, suppliers and exporters of products, We offer half coupling and many other products.

Please contact us for details.

Mail:[email protected]

Manufacturer supplier exporter of half coupling

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