China high quality CHINAMFG Js3500 Series Half Demount Flexible Grid Couplings Used in Stone Crusher Reducor

Product Description

JS3500 Series Half Demount Flexible Grid Couplings

♦Description

The flexible nature of the spring-like mesh reduces the magnitude of CHINAMFG loads by dissipating and absorbing impact energy over time, and the short-term overload capacity is twice the rated torque, greatly increasing mesh coupling torque.

Widely used in heavy machinery and general machinery.

Allows higher speeds with good axial, radial and angular compensation capabilities.

High transmission efficiency. The transmission efficiency is as high as 99.47%.

Simple structure and convenient disassembly and assembly.

Good damping effect to avoid resonance.

♦Basic Parameter and Main Dimension

Type	Norminal Torque Nm	Permit Speed  r/min	Hole d1,d2		D	BE		A	F	L	Clearance K	Grease Kg	Without bore Weight Kg
			max	min		min	max
JS3501	45	3600	28	14	98	45	100	40	40	52	3	0.03	2.9
JS3502	125	3600	35	14	110	45	110	50	40	52	3	0.03	3.9
JS3503	224	3600	42	14	120	45	110	55	41	52	3	0.06	5.9
JS3504	400	3600	48	14	138	55	110	65	45	62	3	0.06	9
JS3505	630	3600	55	19	155	65	165	75	52	62	3	0.09	13.5
JS3506	900	3600	65	19	170	65	165	90	55	62	3	0.09	17.5
JS3507	1800	3500	75	28	195	95	205	105	66	112	4	0.17	28.5
JS3508	3150	3500	85	28	212	95	205	125	70	112	4	0.26	42.5
JS3509	5600	2450	100	42	248	105	205	140		142	6	0.43	70.5
JS3510	8000	2300	110	42	274	105	205	160		142	6	0.51	95
JS3511	12500	2000	125	60	324	125	205	180		142	6	0.74	138
JS3512	18000	1800	150	70	368	130	205	220		172	6	0.91	187
JS3513	25000	1600	180	70	400	135	205	255		172	6	1.14	257
JS3514	35500	1500	200	110	458	175	190	270		212	6	1.9	340
JS3515	50000	1300	220	120	500	180	205	305		212	6	2.8	430
JS3516	63000	1200	250	130	565	195	225	360		252	6	3.5	636
JS3517	90000	1100	275		610	200	250	395		252	6	3.7	852
JS3518	125000	1000	305		675	210	270	440		302	6	4.4	1118
JS3519	180000	900	330		755	225	290	500		302	6	5.6	1445

Note: d1 is specified as the molecule(active end dimension) in the marking example, please specify otherwise if the user has special requirements. 

♦Other Products List

Transmission Machinery  Parts Name	Model
Universal Coupling	WS,WSD,WSP
Cardan Shaft	SWC,SWP,SWZ
Tooth Coupling	CL,CLZ,GCLD,GIICL, GICL,NGCL,GGCL,GCLK
Disc Coupling	JMI,JMIJ,JMII,JMIIJ
High Flexible Coupling	LM
Chain Coupling	GL
Jaw Coupling	LT
Grid Coupling	JS

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

 

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing→ Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free.Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance.

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order?
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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What are the Signs of Wear, Corrosion, or Damage in a Half Coupling?

A half coupling, like any other pipe fitting, can experience wear, corrosion, or damage over time due to various factors. Regular inspection is crucial to detect any issues early on and prevent potential leaks or failures in piping and plumbing systems. Here are some signs to look for to identify wear, corrosion, or damage in a half coupling:

• Visible Corrosion: Check for any signs of rust or corrosion on the surface of the half coupling. Corrosion can weaken the material and lead to leaks or structural failure. Surface discoloration, rough patches, or flaking of the metal are all indicators of possible corrosion.
• Thread Damage: For threaded half couplings, inspect the threads carefully. Look for signs of stripping, galling, or deformation. Damaged threads can compromise the integrity of the connection and may result in leaks.
• Cracks or Fractures: Examine the half coupling for any cracks, fractures, or signs of deformation. Cracks can lead to leaks and should be addressed immediately to prevent further damage.
• Worn Socket or Weld Seam: In the case of socket weld or butt weld half couplings, inspect the socket or weld seam for signs of wear or damage. A worn socket may not provide a secure fit for the smaller pipe, while defects in the weld can compromise the joint’s strength and integrity.
• Leaks: Any visible leaks or indications of moisture around the joint or coupling are clear signs of a problem. Leaks can be caused by damaged threads, corroded surfaces, or improper installation.
• Reduced Performance: If the system’s performance declines, such as a decrease in flow rate or pressure, it could be a sign of a partially obstructed or damaged coupling.
• Age and Service Life: Consider the age and service life of the half coupling. Over time, even well-maintained couplings may show signs of wear and fatigue, warranting closer inspection.

If any of these signs are observed, it is essential to take prompt action to address the issues. Depending on the severity of the wear, corrosion, or damage, the appropriate steps may include repairing or replacing the half coupling. In some cases, it may be necessary to inspect adjacent pipes and components for possible effects of the compromised coupling.

Regular maintenance and inspection practices can help identify signs of wear, corrosion, or damage in a half coupling before they escalate into more significant problems. Following manufacturer’s guidelines, adhering to industry standards, and using suitable materials for the application can contribute to the longevity and reliability of the half coupling and the entire piping or plumbing system.

What are some Real-World Examples of Half Coupling Usage in Different Industries?

Half couplings are widely used in various industries to create reliable connections between pipes and components. Here are some real-world examples of half coupling usage in different industries:

1. Oil and Gas Industry: In the oil and gas sector, half couplings are commonly used in pipelines for crude oil, natural gas, and refined products transportation. They are also employed in offshore platforms, refineries, and petrochemical plants to connect pipes and fittings in high-pressure and corrosive environments.
2. Chemical Processing: The chemical industry utilizes half couplings to connect pipes carrying various chemicals and corrosive substances. The coupling’s resistance to corrosion is vital to ensure the integrity of the piping system in these applications.
3. Power Generation: In power plants, half couplings are employed in steam and water pipelines, allowing efficient transfer of heat and fluids in boilers and condensers. They are also used in cooling water systems and various auxiliary processes.
4. Food and Beverage: In food processing facilities, stainless steel half couplings are widely used due to their hygienic properties. They help connect pipes in systems for handling water, beverages, dairy products, and other food items, ensuring sanitation and preventing contamination.
5. Marine Industry: Half couplings are used in shipbuilding and offshore structures to create connections in piping systems for various applications, including cooling, ballast, and fuel transfer.
6. Water and Wastewater Treatment: In municipal water supply and wastewater treatment plants, half couplings are employed to connect pipes and fittings in water distribution and treatment systems, as well as in sewer networks.
7. Agriculture: In agricultural settings, half couplings are used to connect pipes for irrigation systems, water supply, and chemical distribution in farming operations.
8. Manufacturing: The manufacturing industry utilizes half couplings in various fluid and gas transfer systems for machinery and equipment, as well as in compressed air lines.
9. Construction: In construction projects, half couplings are used to connect pipes for plumbing, HVAC systems, and other applications in buildings and infrastructure projects.
10. Fire Protection: In fire sprinkler systems, half couplings are employed to connect pipes carrying water or other fire suppressant agents, ensuring effective fire protection in commercial, industrial, and residential buildings.

These examples demonstrate the versatility and significance of half couplings in different industries, where they play a crucial role in creating leak-free and reliable connections in piping systems. The choice of the half coupling material, size, and specifications may vary depending on the specific application and the environmental conditions in which it operates.

What is a Half Coupling and How is it Used in Piping and Plumbing Systems?

A half coupling is a type of pipe fitting used in piping and plumbing systems to connect two pipes of different sizes. It is a short, threaded piece with one end designed to be welded or screwed onto a larger pipe, and the other end allows for the attachment of a smaller pipe. The half coupling has internal threads on one end and a plain or beveled surface on the other end.

Half couplings are typically made from materials such as stainless steel, carbon steel, brass, or other suitable alloys, depending on the application and the medium being transported through the pipes.

In piping systems, half couplings are used for various purposes:

1. Reducing Pipe Size: One common use of half couplings is to reduce the pipe size at a specific point in the system. For example, when a large pipe needs to be connected to a smaller pipe, a half coupling can be employed to create a smooth transition.
2. Connection Points: Half couplings are often used at connection points where equipment, valves, or instruments are attached to the pipeline. They provide a secure and leak-proof joint.
3. Repair and Maintenance: In the event of a pipe section damage, a half coupling can be used to cut out the damaged portion and replace it with a new pipe, facilitating quick repairs without the need to replace the entire pipeline.

The installation of a half coupling involves a few simple steps:

1. Cutting and Preparing the Pipe: The larger pipe, to which the half coupling will be attached, is cut to the desired length, and the edge is cleaned and beveled to ensure a proper welding or threading joint.
2. Attaching the Half Coupling: The half coupling is then welded or screwed onto the larger pipe end. For welding, proper welding techniques and safety measures must be followed to achieve a strong, reliable joint.
3. Connecting the Smaller Pipe: The smaller pipe is threaded or inserted into the other end of the half coupling. The connection is tightened to ensure a secure fit, and sealing materials like Teflon tape or thread sealant may be used to prevent leaks.

In plumbing systems, half couplings serve similar functions, connecting different pipes or fixtures of various sizes. The installation process may vary slightly, depending on the type of plumbing materials and the specific application.

In summary, half couplings are essential components in piping and plumbing systems, enabling the connection of pipes with different diameters and facilitating repairs or adding connection points with ease and efficiency.

editor by CX 2024-04-29