Product Description
ASTM Forged 304/304L Stainless Steel Pipe Fittings Half/Full Socket Weld Coupling
Product Parameters
|
Product Name |
Pipe coupling |
|
Size |
1/8″-4″ |
|
Standard |
ANSI B16.11 |
|
Pressure |
2000lbs, 3000lbs,6000lbs, 9000lbs |
|
Type |
full coupling or half coupling |
| End | Threaded or socket welded |
|
Process |
Forged |
|
Surface |
CNC machined, anti-rust oil, HDG(hot dip galv.) |
|
Material |
Carbon steel: A105, A350 LF2,etc. |
|
Pipeline steel: ASTM 694 f42, f52, f60, f65,f70 and etc. |
|
| Stainless steel: A182F304/304L, A182 F316/316L, A182F321, A182F310S, A182F347H, A182F316Ti, 317/317L, 904L, 1.4301, 1.4307, 1.4401, 1.4571, 1.4541, 254Mo and etc. | |
| Duplex stainless steel: ASTM A182 F51, F53,F55, UNS31803, SAF2205, UNS32205, UNS32750 , UNS32760, 1.4462,1.4410,1.4501 and etc. | |
| Nickel alloy: inconel600, inconel625, inconel690, incoloy800, incoloy 825, incoloy 800H,C22, C-276, Monel400, Alloy20 etc. | |
|
Cr-Mo alloy steel: A182 f11,f22,f5,f9,f91, 10CrMo9-10, 16Mo3 etc. |
|
|
Application |
Petrochemical industry;aviation and aerospace industry;pharmaceutical industry,gas exhaust; power plant;ship building; water treatment, etc. |
|
Advantages |
ready stock,faster delivery time;available in all sizes,customized;high quality |
Detailed Photos
End can be socket weld or thread
Marking
Various marking can be curved, or painting by laser on your request. We accept to mark your LOGO
Inspection
1. Dimension measurements, all within standard tolerance.
2. Accept Third party inspection
3. Supply MTC, EN15714 3.1/3.2 certificate
Packaging & Shipping
1. Packed by carton first, then Packed by plywood case as per ISPM15
2. we will put packing list on each package
3. we will put shipping markings on each package. Markings words are on your request.
4. All wood package materials are fumigation free
Our Advantages
Why Choose us
7*24 service time
trace shippment each week
Professional QC QA team, more than 5 people. Inspect all goods before delivery
REFUND MONEY IF REJECTION BECAUSE OF QUALITY
PAYMENT TERM CAN BE L/C, O/A, T/T
OUR FACTORY SHOW
CZIT GROUP(3 factories, 300+workers, 200 +customers, 20+ years experience)
5000tons production capacity each month, fast delivery.
2000#, 3000#, 2″ and below size, A105 fittings are ready to ship
CERTIFICATE SHOW
CUSTOMER FEEDBACK
What is business for us? Not only for earn money, it is for sharing. To meet more better us together.
For us, customers would like cooperate with us, we are very happy and appreciated. Thank you very much for your trust us. We will do what we promise.
Since we treat business very serious, customers would like establish long term relationship with us. And when they gave us FIVE STAR comments, we really very very moved. We will do our best to do more better.
OUR PROJECTS SHOW
Our products can be used in Petrochemical industry;aviation and aerospace industry;pharmaceutical industry,gas exhaust; power plant;ship building; water treatment, etc.
Here is some projects samples for your reference.
FAQ
| FAQ |
| Q: Can you supply Form e, Certificate of origin? |
| A: Yes, we can supply. |
| Q: Can you supply invoice and CO with chamber of commerce? |
| A: Yes, we can supply. |
| Q: Can you accept L/C deferred 30, 60, 90days? |
| A: We can. |
| Q: Can you accept O/A payment? |
| A: We can. |
| Q: Can you supply samples? |
| A: Yes, some samples are free. |
| Q: Can you supply the products which comply with NACE? |
| A: Yes, we can. |
| Q: Can you visit your factory |
| A: Yes, sure. Welcome. |
| Q: Can you inspect the goods before delivery |
| A: Yes, sure. Welcome to our factory inspect the goods. Also accept third party inspection, such as SGS, TUV, BV etc. |
| Q: Can you supply MTC , EN15714 3.1/3.2 certificate? |
| A: Yes, sure. we can |
| Q: Do you have ISO |
| A: Yes, we have |
| Q: Can you accept OEM? |
| A: Yes, we can |
| Q: Can you accept marking our LOGO? |
| A: Yes, we can |
| Q: What is your MOQ? |
| A: 1pcs for standard fittings and flanges. |
| Q: Can you support to design our piping system? |
| A: Yes, we would like to your partner and our engineer will help. |
| Q: Can you offer data sheet and drawing? |
| A: Yes, we can |
| Q: Can you ship by carrier or airline? |
| A: Yes, we can. And we also can ship by train |
| Q: Can you combine your order with other supplier? Then ship together? |
| A: Yes, we can. We would like help you ship together to save your time and money |
| Q: Can you shorten delivery time? |
| A: If very very urgent, please confirm with sales. We would like arrange extra-working time for you. |
| Q: Can you marking on package as per IPPC? |
| A: Yes, we can |
| Q: Can you mark “MADE IN CHINA” on products and packing? |
| A: Yes, we can |
| Q: Can you supply semi-finished products? |
| A: Yes, we can |
| Q: We need some test sample pieces for each heat number, Can you supply? |
| A: Yes, we can |
| Q: Can you supply heat treatment report? |
| A: Yes, we can |
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Are there Specific Safety Considerations when Using Half Couplings in High-Pressure Systems?
Yes, there are specific safety considerations to keep in mind when using half couplings in high-pressure systems. High-pressure applications pose unique challenges, and it is crucial to follow safety protocols to prevent potential hazards and ensure the integrity of the piping or plumbing system. Here are the key safety considerations:
- Pressure Ratings: Ensure that the half couplings used in high-pressure systems are rated for the intended pressure levels. Half couplings have specific pressure ratings based on their design and material. Exceeding these ratings can lead to coupling failure and catastrophic leaks.
- Material Selection: Choose half couplings made from suitable materials capable of withstanding the pressures and conditions of the system. High-pressure applications often require stronger and more durable materials, such as stainless steel or high-grade alloys.
- Proper Installation: Accurate and proper installation is critical in high-pressure systems. Follow the manufacturer’s guidelines and industry best practices during installation to ensure a secure and leak-free connection. Improper installation can lead to coupling failure under pressure.
- Weld Quality: For socket weld and butt weld half couplings, the quality of the weld is paramount in high-pressure systems. Only qualified welders should perform the welding, and the welds must be thoroughly inspected to ensure they meet the necessary standards for strength and integrity.
- Inspections and Testing: Regularly inspect the half couplings and the entire system for signs of wear, damage, or leaks. Implement non-destructive testing methods to assess the integrity of the couplings and welds. Pressure testing the system periodically can help identify potential weaknesses and ensure its reliability.
- Temperature Considerations: High-pressure systems can generate significant heat, and temperature fluctuations can impact the integrity of the couplings. Ensure that the chosen materials can handle the temperature variations experienced in the system without compromising their strength and performance.
- Stress Analysis: Conduct stress analysis of the piping system to identify potential stress points and ensure that the half couplings can handle the applied stresses. Proper support and anchoring of the system can reduce the stress on the couplings and prevent failures.
- Training and Safety Protocols: Ensure that personnel working with high-pressure systems are well-trained and aware of the safety protocols. They should understand the potential risks associated with the system and know how to respond to emergencies or leaks effectively.
- Emergency Shutdown Procedures: Establish clear and effective emergency shutdown procedures in case of unforeseen incidents. This can help minimize damage and risks to personnel in the event of a coupling failure or system breach.
By taking these safety considerations into account, operators can mitigate the risks associated with using half couplings in high-pressure systems. Proper planning, material selection, installation, and maintenance are key to ensuring the safe and reliable operation of the system under high pressure.
What are some Real-World Examples of Half Coupling Usage in Different Industries?
Half couplings are widely used in various industries to create reliable connections between pipes and components. Here are some real-world examples of half coupling usage in different industries:
- Oil and Gas Industry: In the oil and gas sector, half couplings are commonly used in pipelines for crude oil, natural gas, and refined products transportation. They are also employed in offshore platforms, refineries, and petrochemical plants to connect pipes and fittings in high-pressure and corrosive environments.
- Chemical Processing: The chemical industry utilizes half couplings to connect pipes carrying various chemicals and corrosive substances. The coupling’s resistance to corrosion is vital to ensure the integrity of the piping system in these applications.
- Power Generation: In power plants, half couplings are employed in steam and water pipelines, allowing efficient transfer of heat and fluids in boilers and condensers. They are also used in cooling water systems and various auxiliary processes.
- Food and Beverage: In food processing facilities, stainless steel half couplings are widely used due to their hygienic properties. They help connect pipes in systems for handling water, beverages, dairy products, and other food items, ensuring sanitation and preventing contamination.
- Marine Industry: Half couplings are used in shipbuilding and offshore structures to create connections in piping systems for various applications, including cooling, ballast, and fuel transfer.
- Water and Wastewater Treatment: In municipal water supply and wastewater treatment plants, half couplings are employed to connect pipes and fittings in water distribution and treatment systems, as well as in sewer networks.
- Agriculture: In agricultural settings, half couplings are used to connect pipes for irrigation systems, water supply, and chemical distribution in farming operations.
- Manufacturing: The manufacturing industry utilizes half couplings in various fluid and gas transfer systems for machinery and equipment, as well as in compressed air lines.
- Construction: In construction projects, half couplings are used to connect pipes for plumbing, HVAC systems, and other applications in buildings and infrastructure projects.
- Fire Protection: In fire sprinkler systems, half couplings are employed to connect pipes carrying water or other fire suppressant agents, ensuring effective fire protection in commercial, industrial, and residential buildings.
These examples demonstrate the versatility and significance of half couplings in different industries, where they play a crucial role in creating leak-free and reliable connections in piping systems. The choice of the half coupling material, size, and specifications may vary depending on the specific application and the environmental conditions in which it operates.
What are the Various Types of Half Couplings and Their Specific Applications?
Half couplings come in different types, each designed to cater to specific applications and requirements in piping and plumbing systems. The various types of half couplings and their specific applications are as follows:
- Threaded Half Couplings: Threaded half couplings have internal threads on one end, allowing for easy connection to pipes with matching external threads. These couplings are commonly used in applications where a secure and leak-proof joint is needed, such as connecting valves, instruments, or equipment to the pipeline.
- Socket Weld Half Couplings: Socket weld half couplings have a socket on one end, which allows for the insertion of the pipe without threading. The joint is then welded for a strong and permanent connection. Socket weld half couplings are widely used in high-pressure applications and systems that require frequent disassembly.
- Butt Weld Half Couplings: Butt weld half couplings are designed for butt welding, which involves welding the coupling directly to the larger pipe end. The other end can be used to attach a smaller pipe. These couplings are commonly used in critical applications where a smooth and continuous inner surface is required to prevent turbulence and pressure losses.
- Reducing Half Couplings: Reducing half couplings are used when a transition between different pipe sizes is needed. One end of the coupling has larger threads or a larger socket to accommodate a larger pipe, while the other end has smaller threads or a smaller socket to connect a smaller pipe. These couplings are commonly used in systems that require a change in pipe size, such as reducing the flow rate or connecting equipment with different pipe sizes.
- Mechanical Grip Half Couplings: Mechanical grip half couplings use a mechanical mechanism to grip and secure the smaller pipe without welding or threading. They are commonly used in temporary connections or situations where frequent disassembly is necessary, such as in temporary test setups or during equipment maintenance.
The choice of half coupling type depends on the specific application, the pipe materials, the operating conditions, and the required joint strength. It is essential to follow industry standards and guidelines when selecting the appropriate type of half coupling to ensure the safety and efficiency of the piping or plumbing system.
In summary, various types of half couplings cater to different needs in piping and plumbing systems. Whether for permanent connections, temporary applications, or transitions between different pipe sizes, half couplings offer versatile solutions for joining pipes securely and efficiently.
editor by CX 2024-05-06