China OEM Hot Sales Precision CNC Machining Casting High Pressure Forged Stainless Steel Pipe Half Coupling

Product Description

ABOUT US
HangZhou Suijin machinery Technology Co,.Ltd is a profational manufacturer in HangZhou city, our main process is investment casting/precision casting and machining, for casting process, we have 2 kinds of production line, 1 is precision casting, another is water glass with competitive cost.

Apart from the investment casting workshop and machine workshop, we also provide the CHINAMFG parts to meet the requirement for varial demand from our customer.

CERTIFICATIONS
Our company got the ISO9001 and IATF16949 certification, and aslo we are awarded the new high-tech enterprice by Chinese government, and we have more than 20 patent.

ADVANTAGES
 • More than 10 years experience on casting and machining
 • Advanced inspection equipment to ensure the tolerance
 • Flexible PO QTY to meet customer demand
 • Professional engineers in casting and machining
 • Competitive price and exllent parts quality
 • Nearby HangZhou port, on-time delivery

PROCESS FLOW

OEM&ODM SERVICE
HangZhou suijin machinery technology can provide the ODM&OEM service for customer, and main is ODM, we can manufacturing the customized parts according to 2D&3D, we have professional R&D team can take part in ealier development phase of the project.

AVALIABLE MATERIA & SURFACE TREATMENT

PRODUCT APPLICATION
AUTO PARTS

 • Exhaust inlet/outlet cone                                 • Shift sleeve                                 • Fuel rail bracket  
 • Tempreture sensor boss                                  • Mounting Brackets                      • Oxygen sensor boss 
 • Brake balance block                                        • EGR sensor boss                              • Exhaust valve body

ARCHITECTURAL HARDWARE

 • Mounting Base                                • Mounting plate                                                 • Bearing Covers   
 • Coupling                                          • Grount sleeve                                                  • Sprockets
 • Handle                                             • law glass curtain wall accessories                  • Side Plates                                                                                
AGRICULTURAL MACHINERY PARTS

 • Tooth Blocks                                         • Track shoes                                             • Bucket Teeth   
 • Track Links                                           • Clamping                                                 • Mounting Brackets
 • Lifting Eyes                                           • Quick Joint                                              • Trencher Tooth     
                  
MARINE HARDWARE
 • Star handle                                              • Door hinge                                          • Folding Dock Cleat   
 • Mirror Polished Mooring                          • Hollow base boat rope cleat               • Mounting Brackets

VALAVE/PUMP

 • Valve body                                   • Explosion-proof valves                              • Pipe fitting              

OTHERS
The casting part is wildly use in the industries, such as rail&transit parts, bicycle parts, casting impeller, food machine sorting components, solar mounting system parts, container safety parts, Electronic lock body, robot parts and so on, we have more than 20 patents related to this kinds of project in production.    

ADVANCED EQUIPMENTS 

Our company also equiped advance inspection equipment to meet the inspection requirement of the parts, so that we can sure the part can have a good quality.

MAIN EQUIPMENT LIST

FAQ 

Are there Specific Safety Considerations when Using Half Couplings in High-Pressure Systems?

Yes, there are specific safety considerations to keep in mind when using half couplings in high-pressure systems. High-pressure applications pose unique challenges, and it is crucial to follow safety protocols to prevent potential hazards and ensure the integrity of the piping or plumbing system. Here are the key safety considerations:

• Pressure Ratings: Ensure that the half couplings used in high-pressure systems are rated for the intended pressure levels. Half couplings have specific pressure ratings based on their design and material. Exceeding these ratings can lead to coupling failure and catastrophic leaks.
• Material Selection: Choose half couplings made from suitable materials capable of withstanding the pressures and conditions of the system. High-pressure applications often require stronger and more durable materials, such as stainless steel or high-grade alloys.
• Proper Installation: Accurate and proper installation is critical in high-pressure systems. Follow the manufacturer’s guidelines and industry best practices during installation to ensure a secure and leak-free connection. Improper installation can lead to coupling failure under pressure.
• Weld Quality: For socket weld and butt weld half couplings, the quality of the weld is paramount in high-pressure systems. Only qualified welders should perform the welding, and the welds must be thoroughly inspected to ensure they meet the necessary standards for strength and integrity.
• Inspections and Testing: Regularly inspect the half couplings and the entire system for signs of wear, damage, or leaks. Implement non-destructive testing methods to assess the integrity of the couplings and welds. Pressure testing the system periodically can help identify potential weaknesses and ensure its reliability.
• Temperature Considerations: High-pressure systems can generate significant heat, and temperature fluctuations can impact the integrity of the couplings. Ensure that the chosen materials can handle the temperature variations experienced in the system without compromising their strength and performance.
• Stress Analysis: Conduct stress analysis of the piping system to identify potential stress points and ensure that the half couplings can handle the applied stresses. Proper support and anchoring of the system can reduce the stress on the couplings and prevent failures.
• Training and Safety Protocols: Ensure that personnel working with high-pressure systems are well-trained and aware of the safety protocols. They should understand the potential risks associated with the system and know how to respond to emergencies or leaks effectively.
• Emergency Shutdown Procedures: Establish clear and effective emergency shutdown procedures in case of unforeseen incidents. This can help minimize damage and risks to personnel in the event of a coupling failure or system breach.

By taking these safety considerations into account, operators can mitigate the risks associated with using half couplings in high-pressure systems. Proper planning, material selection, installation, and maintenance are key to ensuring the safe and reliable operation of the system under high pressure.

How do you Calculate the Required Size and Specifications for a Half Coupling?

Calculating the required size and specifications for a half coupling involves considering several factors related to the piping system and the intended application. Here’s a step-by-step guide on how to calculate the size and specifications:

1. Identify the Pipe Size: Determine the size of the pipe to which the half coupling will be connected. The pipe size is usually specified in inches and represents the nominal diameter of the pipe.
2. Consider the Pipe Material: Know the material of the pipe, such as carbon steel, stainless steel, PVC, copper, or others. The half coupling material should be compatible with the pipe material to avoid any galvanic corrosion or other issues.
3. Assess the Operating Pressure: Determine the maximum operating pressure of the system in which the half coupling will be used. The half coupling should have a pressure rating that exceeds the maximum operating pressure to ensure safety and reliability.
4. Calculate the Torque Requirements: For threaded half couplings, calculate the required torque for proper thread engagement. The torque calculation involves considering the thread pitch, thread diameter, and the material of the pipe and coupling.
5. Check the Temperature Range: Evaluate the temperature range in which the half coupling will be operating. Ensure that the material chosen can withstand the maximum and minimum temperatures of the system without any adverse effects.
6. Account for Environmental Factors: Consider any environmental factors that may affect the half coupling’s performance, such as exposure to chemicals, UV radiation, or extreme weather conditions. Select a material and coating, if necessary, to protect the coupling from environmental degradation.
7. Verify Compliance with Standards: Ensure that the selected half coupling meets relevant industry standards and specifications, such as ASME, ASTM, API, or ISO, to guarantee its quality and performance.
8. Factor in the Application: Consider the specific application of the half coupling, such as its use in a water supply system, chemical process, high-pressure pipeline, or industrial equipment. The application requirements will influence the material selection, pressure rating, and other specifications.
9. Consult with Experts: If unsure about the calculations or specifications, consult with piping system experts or engineers who can provide guidance and ensure the proper selection of the half coupling based on the system’s requirements.

By following these steps and carefully considering the pipe size, material, pressure, torque, temperature, environmental conditions, compliance with standards, application, and seeking expert advice when needed, you can accurately calculate the required size and specifications for a half coupling that will perform optimally in the piping system.

What are the Different Materials Commonly Used for Manufacturing Half Couplings?

Half couplings are pipe fittings used in piping and plumbing systems to connect two pipes of different sizes. They are available in various materials, each offering unique properties suitable for different applications. Some of the commonly used materials for manufacturing half couplings include:

• Stainless Steel: Stainless steel half couplings are popular due to their excellent corrosion resistance, high strength, and durability. They are ideal for applications involving aggressive or corrosive media and are commonly used in industries such as chemical processing, oil and gas, and food processing.
• Carbon Steel: Carbon steel half couplings are known for their high tensile strength and affordability. They are widely used in industrial applications where the fluid being transported is not corrosive. Carbon steel couplings are commonly used in water supply systems, heating, and ventilation systems.
• Brass: Brass half couplings are valued for their resistance to dezincification and corrosion. They are often used in plumbing systems, particularly for connecting copper pipes. Brass couplings find applications in water supply lines, plumbing fixtures, and other potable water-related applications.
• Copper: Copper half couplings are commonly used in plumbing systems and HVAC (heating, ventilation, and air conditioning) applications. Copper is known for its excellent thermal conductivity and antimicrobial properties, making it suitable for applications where heat transfer and cleanliness are crucial.
• Aluminum: Aluminum half couplings are lightweight and corrosion-resistant, making them suitable for specific industrial and marine applications. They are often used in the transport of certain chemicals and in offshore installations.
• Bronze: Bronze half couplings are known for their strength and resistance to corrosion and wear. They find applications in marine environments, particularly for seawater piping systems, as well as in some oil and gas applications.

The choice of material for half couplings depends on various factors such as the nature of the fluid being transported, the operating conditions, the required strength, and the budget constraints. Proper material selection is essential to ensure the longevity and efficiency of the piping or plumbing system.

editor by CX 2023-11-16