Product Description
Detailed Photos
Product Description
Features:
Material :ASTM A865 / BS EN 15711
Dimensions :ASTM A865 / BS EN 15711
Threads :ASME B1.20.1/NPSC / NPT / BSPT/ ISO 7/1
Type: For STD pipe, XS pipe, XXS pipe
Surface: Black / galvanized
Schedule :Standard/Extra-Strong/Medium/Heavy
Half couplings are available in black, galvanized and stainless steel. Full Merchant couplings are used when stronger coupling fittings are required. For example, you can use an Full Merchant coupling in the downpipe of a well because it can hold the weight of the pipes, water and submersible pump. If a stronger joint is required, drop tube joints specifically designed for these applications are available. Black all Full Merchant are also available for applications requiring welding.
Note that Full Merchant couplings should never be used as fittings in plumbing systems where a watertight seal is critical. However, tapered Full Merchant are available for such applications.
Half merchant couplings are half the size and are used to provide threaded outlets on the flat face of metal tanks. The tank is drilled with holes/ports and the coupling halves are welded to the tank centered on the ports. One half of the coupling goes all the way through the threads, but is squared off at 1 end to aid in welding to the tank.
Half merchant couplings are designed for welding and are therefore only available in black finish. This means they are not available with a galvanized finish, as welding galvanized fittings produces fumes which are harmful to health.
Produce process
Product Parameters
Quality control
Fluid Tech Group is a professional manufacturer of pipe fittings in China. All products are designed, manufactured and tested in strict accordance with DIN, BS, ISO, ANSI, API and JIS standards.
The main products include steel pipe joints, steel sockets and sockets: black or galvanized, seamless or welded; stainless steel pipe fittings, King Nipple: unions, elbows, reducers, bushings, couplings, caps, nuts, soft Pipe joints, etc.; butt welding pipe fittings. We also offer pipe cutting, bending, threading and end finishing, exclusively to meet custom services. At present, our products are exported to North America, Europe, Central and South America, Southeast Asia, Middle East and Africa markets, and the products are very popular.
Application and Case
Products are used in fire protection system, water system, CHINAMFG system, plumbing, gas system, irrigation system, etc.These products are used in many projects , such as ZheJiang Airport, ZheJiang World Trade Center, Canton Tower and other famous landmark projects
Packaging & Shipping
FAQ
1. What is the minimum quantity of the order?
Answer: The purchase volume of mixed products is 4 tons
2. How long is the delivery time of the order?
Answer: The delivery time for general orders is about 30 days. If the order is urgent and we have stock, around 7 days.
3. What payment methods do you accept?
Answer: We accept payment terms such as TT, L/C, DP, Western Union, Paypal, etc.
4. Where is your departure port of shipment? Is it possible to deliver to the designated warehouse?
Answer: The port of departure of our goods is generally ZheJiang Port or HangZhou Port. We can transport the goods to designated warehouses, such as HangZhou, HangZhou, etc.
5. What certificates do your products have?
Answer: Our products have FM/UL certificates, and we cooperate with third-party quality inspection certification before the factory, such as SGS,TUV
6.What are the series of your products?
Answer: Our products are divided into heavy series, medium series and light series according to different markets and standards. In order to buy more competitive products for you, please communicate your purchasing needs with the salesperson.
7. Do product packaging cartons and labels support customization?
Answer: Packaging cartons and labels can be customized according to customer requirements.
8.Does the purchased product support customization?
Answer: The product supports customization, but there are purchase quantity requirements and mold costs. For details, please consult the salesperson.
9.What are the packaging methods of the product?
Answer: The packaging of the product includes carton packaging, pallet packaging, wooden box packaging, and woven bag packaging.
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Can a Half Coupling be Threaded or Welded onto Pipes?
Yes, a half coupling can be both threaded and welded onto pipes in piping and plumbing systems. The method of attachment depends on the type of half coupling and the specific application requirements.
Threaded Half Coupling: Threaded half couplings have internal threads on one end, allowing for easy connection to pipes with matching external threads. To install a threaded half coupling, the larger end with internal threads is screwed onto the male threads of the larger diameter pipe. The smaller pipe is then threaded into the other end of the half coupling, creating a secure and leak-proof joint. Threaded half couplings are commonly used when frequent disassembly may be required or when connecting components like valves or instruments to the pipeline.
Socket Weld Half Coupling: Socket weld half couplings have a socket on one end, which allows for the insertion of the pipe without threading. The joint is then welded for a strong and permanent connection. The larger diameter pipe is inserted into the socket, and a fillet weld is applied around the outside of the coupling to secure the smaller pipe. Socket weld half couplings are often used in high-pressure applications and systems that require a robust and reliable connection.
Butt Weld Half Coupling: Butt weld half couplings are designed for butt welding, which involves welding the coupling directly to the larger pipe end. The smaller pipe is inserted into the other end of the half coupling, and a butt weld is applied to secure the joint. Butt weld half couplings are commonly used in critical applications where a smooth and continuous inner surface is required to prevent turbulence and pressure losses.
The choice between threaded and welded half couplings depends on factors such as the operating conditions, the type of fluid being transported, and the required joint strength. Threaded half couplings offer ease of installation and disassembly, making them suitable for applications where frequent maintenance is needed. On the other hand, socket weld and butt weld half couplings provide permanent and strong connections, making them suitable for high-pressure and critical systems.
Regardless of the method of attachment, it is essential to ensure proper installation and adherence to industry standards to achieve a secure and leak-free connection. Regular inspection and maintenance of the half couplings and the entire piping system are also necessary to detect any signs of wear, corrosion, or damage and address them promptly.
Are there Industry Standards or Certifications for Half Couplings?
Yes, there are industry standards and certifications for half couplings to ensure their quality, performance, and safety. These standards are established by various organizations to provide guidelines for manufacturers, distributors, and users of half couplings. Compliance with these standards helps maintain consistency, reliability, and compatibility within the industry. Some of the prominent standards and certifications related to half couplings include:
- ASME B16.11: The American Society of Mechanical Engineers (ASME) sets the ASME B16.11 standard for forged fittings, including socket weld and threaded half couplings. This standard covers the requirements for materials, dimensions, ratings, testing, and marking of forged fittings used in high-pressure applications.
- ASTM A105 / ASTM A182: ASTM International establishes standards for materials used in various industries. ASTM A105 covers forged carbon steel piping components, including couplings, for ambient and higher-temperature service. ASTM A182 includes specifications for forged or rolled alloy-steel pipe flanges, forged fittings, and valves and is commonly referenced for high-temperature or corrosive applications involving half couplings made from alloy steels.
- API 5CT / API 5L: The American Petroleum Institute (API) develops standards for the oil and gas industry. API 5CT specifies requirements for casing and tubing, and API 5L covers seamless and welded steel line pipe. In oil and gas applications, half couplings used for connecting casing and tubing components are expected to meet the API standards.
- ISO 9001: The International Organization for Standardization (ISO) sets the ISO 9001 standard for quality management systems. Manufacturers of half couplings can obtain ISO 9001 certification to demonstrate their commitment to consistent quality and continuous improvement in their processes and products.
- UL Listing: Underwriters Laboratories (UL) offers product testing and certification services. Half couplings used in fire protection systems or other safety-critical applications may undergo testing and receive UL listing to ensure compliance with fire safety and performance standards.
- Pressure Equipment Directive (PED): In the European Union, the Pressure Equipment Directive sets requirements for the design, manufacture, and conformity assessment of pressure equipment, including half couplings used in pressurized systems. Compliance with PED is mandatory for certain pressure equipment intended for use in the EU market.
It is essential for users and buyers of half couplings to verify that the products they purchase meet the relevant industry standards and certifications. Ensuring compliance with these standards helps assure the performance, safety, and reliability of half couplings in various applications and industries.
What are the Standard Sizes and Dimensions Available for Half Couplings?
Half couplings, as pipe fittings used in piping and plumbing systems, are available in various standard sizes and dimensions to accommodate different pipe sizes and applications. The sizes and dimensions of half couplings depend on the pipe’s nominal diameter and the specifications set by industry standards organizations. Some common standard sizes and dimensions for half couplings are as follows:
- Thread Sizes: Half couplings come with different thread sizes to match the corresponding pipe threads. Common thread sizes for half couplings include 1/8″, 1/4″, 3/8″, 1/2″, 3/4″, 1″, 1-1/4″, 1-1/2″, 2″, 2-1/2″, 3″, 4″, 5″, 6″, and larger.
- Length: The length of a half coupling refers to the distance from one end to the other. It is typically a few inches, depending on the pipe size and application requirements. Lengths for half couplings can range from around 1 inch to 12 inches or more.
- Outer Diameter (OD): The outer diameter of a half coupling refers to the measurement across the widest point of the coupling’s external surface. It corresponds to the pipe’s outer diameter it is intended to connect to. Common OD sizes for half couplings include 1.05″, 1.32″, 1.66″, 1.90″, 2.38″, 2.88″, 3.50″, 4.50″, 5.56″, 6.63″, 8.63″, and others.
- Materials: Half couplings are available in various materials, as mentioned in the previous answer. The material selection depends on factors such as the type of fluid being transported, the temperature, the pressure, and the corrosion resistance requirements.
It is essential to refer to industry standards, such as ANSI (American National Standards Institute), ASME (American Society of Mechanical Engineers), or ASTM (American Society for Testing and Materials), to ensure that the half couplings meet the specific dimensional and material requirements of the application.
When selecting a half coupling, it is crucial to consider the following factors:
- Pipe Size Compatibility: Ensure that the half coupling’s thread size matches the pipe’s thread size to create a secure and leak-proof connection.
- Application Requirements: Consider the operating conditions, including pressure, temperature, and the nature of the fluid being transported, to choose the appropriate material and dimensions for the half coupling.
- Standards Compliance: Select half couplings that meet industry standards to ensure safety and compatibility with other components in the system.
In summary, half couplings are available in various standard sizes and dimensions, with different thread sizes and materials to accommodate diverse pipe sizes and applications. Proper selection based on the specific requirements of the piping or plumbing system is essential for ensuring a reliable and efficient connection between pipes.
editor by CX 2024-05-09