Product Description
Company Profile
HangZhou CHINAMFG Metal Products Co., LTD., founded in 1996, is a modern production enterprise integrating scientific research, casting production and processing. It was renamed from HangZhou Jeli Machinery Technology Co., LTD., the company has been committed to the design, development, production, sales and after-sales service of mechanical parts.
Product Parameters
Product Name: China high quality investment casting auto machinery parts
| Material | Carbon steel,Alloy steel,stainless steel,Aluminium, Copper |
| Process | Lost wax casting silica casting + CNC machining |
| Casting tolerance | ISO 2768-mK, VDG P690 D1-D2, ISO8062-3-2007 DCTG4-6, GCTG4-6 |
| Casting roughness | Ra1.6-3.2 |
| Machining roughness | Ra0.8-3.2 |
| Casting weight range | 0.005-50kg |
| Material standard | GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR…. |
| Surface treatment | Zinc plating, Polishing, Anodizing, Painting, Nickel plating |
| Heat treatment | Annealing, Normalizing, Hardening, Tempering, Case hardening…. |
| Service | OEM& ODM |
| Quality Control | IATF16949:2016, ISO14001:2015, ISO9001 |
| Application | Auto parts |
Quality Control
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Product Process
Detailed Photos
Product display
Packaging & Shipping
Certifications
FAQ
Q1. Are you a manufacturer or a trading company?
A1. We are a professional manufacturer with over 25 years’ export experience for designing and producing metal castings.
Q2. What is your MOQ?
A2. It is according to you, usually it is 1000 units.We accept small quantity..
Q3. What is the delivery time for the sample?
A3. It is according to the sample, usually it is 25 to 35 days.
Q4. What is the thinnest wall thickness you can cast?
A4. By special technology,like ceramic core/soluble wax,we can cast the wall thickness at 0.5-0.8mm.
Q5. What is the range of the weight you have casted?
A5. The weight we can cast from 0.007kg to 130kg.
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What are the Signs of Wear, Corrosion, or Damage in a Half Coupling?
A half coupling, like any other pipe fitting, can experience wear, corrosion, or damage over time due to various factors. Regular inspection is crucial to detect any issues early on and prevent potential leaks or failures in piping and plumbing systems. Here are some signs to look for to identify wear, corrosion, or damage in a half coupling:
- Visible Corrosion: Check for any signs of rust or corrosion on the surface of the half coupling. Corrosion can weaken the material and lead to leaks or structural failure. Surface discoloration, rough patches, or flaking of the metal are all indicators of possible corrosion.
- Thread Damage: For threaded half couplings, inspect the threads carefully. Look for signs of stripping, galling, or deformation. Damaged threads can compromise the integrity of the connection and may result in leaks.
- Cracks or Fractures: Examine the half coupling for any cracks, fractures, or signs of deformation. Cracks can lead to leaks and should be addressed immediately to prevent further damage.
- Worn Socket or Weld Seam: In the case of socket weld or butt weld half couplings, inspect the socket or weld seam for signs of wear or damage. A worn socket may not provide a secure fit for the smaller pipe, while defects in the weld can compromise the joint’s strength and integrity.
- Leaks: Any visible leaks or indications of moisture around the joint or coupling are clear signs of a problem. Leaks can be caused by damaged threads, corroded surfaces, or improper installation.
- Reduced Performance: If the system’s performance declines, such as a decrease in flow rate or pressure, it could be a sign of a partially obstructed or damaged coupling.
- Age and Service Life: Consider the age and service life of the half coupling. Over time, even well-maintained couplings may show signs of wear and fatigue, warranting closer inspection.
If any of these signs are observed, it is essential to take prompt action to address the issues. Depending on the severity of the wear, corrosion, or damage, the appropriate steps may include repairing or replacing the half coupling. In some cases, it may be necessary to inspect adjacent pipes and components for possible effects of the compromised coupling.
Regular maintenance and inspection practices can help identify signs of wear, corrosion, or damage in a half coupling before they escalate into more significant problems. Following manufacturer’s guidelines, adhering to industry standards, and using suitable materials for the application can contribute to the longevity and reliability of the half coupling and the entire piping or plumbing system.
How do you Calculate the Required Size and Specifications for a Half Coupling?
Calculating the required size and specifications for a half coupling involves considering several factors related to the piping system and the intended application. Here’s a step-by-step guide on how to calculate the size and specifications:
- Identify the Pipe Size: Determine the size of the pipe to which the half coupling will be connected. The pipe size is usually specified in inches and represents the nominal diameter of the pipe.
- Consider the Pipe Material: Know the material of the pipe, such as carbon steel, stainless steel, PVC, copper, or others. The half coupling material should be compatible with the pipe material to avoid any galvanic corrosion or other issues.
- Assess the Operating Pressure: Determine the maximum operating pressure of the system in which the half coupling will be used. The half coupling should have a pressure rating that exceeds the maximum operating pressure to ensure safety and reliability.
- Calculate the Torque Requirements: For threaded half couplings, calculate the required torque for proper thread engagement. The torque calculation involves considering the thread pitch, thread diameter, and the material of the pipe and coupling.
- Check the Temperature Range: Evaluate the temperature range in which the half coupling will be operating. Ensure that the material chosen can withstand the maximum and minimum temperatures of the system without any adverse effects.
- Account for Environmental Factors: Consider any environmental factors that may affect the half coupling’s performance, such as exposure to chemicals, UV radiation, or extreme weather conditions. Select a material and coating, if necessary, to protect the coupling from environmental degradation.
- Verify Compliance with Standards: Ensure that the selected half coupling meets relevant industry standards and specifications, such as ASME, ASTM, API, or ISO, to guarantee its quality and performance.
- Factor in the Application: Consider the specific application of the half coupling, such as its use in a water supply system, chemical process, high-pressure pipeline, or industrial equipment. The application requirements will influence the material selection, pressure rating, and other specifications.
- Consult with Experts: If unsure about the calculations or specifications, consult with piping system experts or engineers who can provide guidance and ensure the proper selection of the half coupling based on the system’s requirements.
By following these steps and carefully considering the pipe size, material, pressure, torque, temperature, environmental conditions, compliance with standards, application, and seeking expert advice when needed, you can accurately calculate the required size and specifications for a half coupling that will perform optimally in the piping system.
How does a Half Coupling Facilitate Pipe Connections and Disconnections?
A half coupling plays a crucial role in facilitating pipe connections and disconnections in piping and plumbing systems. It is a type of pipe fitting used to join two pipes of different sizes. Let’s explore how a half coupling enables these connections and disconnections:
- Connection Process: When two pipes of different sizes need to be connected, a half coupling is used to create a secure joint. The larger end of the half coupling is welded or screwed onto the larger pipe, providing a stable base for the connection. The internal threads on the larger end of the coupling allow for easy attachment of the smaller pipe. The smaller pipe is threaded or inserted into the smaller end of the half coupling, and the connection is tightened to ensure a snug fit. The use of thread sealant or Teflon tape helps prevent leaks at the joint.
- Transitioning Pipe Sizes: One of the primary uses of a half coupling is to transition between pipes of different sizes. For example, when a pipeline needs to change from a larger diameter to a smaller diameter, a half coupling is employed to create a smooth and efficient transition. This allows for the proper flow of fluids or gases without causing abrupt changes that could lead to pressure losses or turbulence.
- Repair and Maintenance: Half couplings are also useful during repair and maintenance operations. In case a section of the pipe is damaged or needs replacement, the damaged portion can be cut out, and a new pipe can be attached using a half coupling. This facilitates quicker and more cost-effective repairs, as it eliminates the need to replace the entire pipeline.
- Connection Points: Half couplings are often used at connection points where other components, such as valves, instruments, or equipment, need to be attached to the pipeline. By providing a secure and leak-proof joint, half couplings ensure the integrity of the overall system.
- Temporary Connections: In some situations, temporary pipe connections may be required. Half couplings are versatile enough to allow for temporary connections that can be easily disassembled when needed. This flexibility is beneficial in scenarios where pipelines need to be altered or reconfigured temporarily for maintenance or testing purposes.
In summary, a half coupling is a crucial pipe fitting that enables efficient and reliable connections between pipes of different sizes. Its versatility, ease of installation, and ability to transition between pipe sizes make it an essential component in various industrial, commercial, and residential applications. Moreover, its role in facilitating quick repairs and temporary connections further enhances its significance in piping and plumbing systems.
editor by CX 2024-04-30